How to practice Machining and Machine Tool Operations

Attempt a question, record the concept and assumptions, then check the available answer. Rework mistakes after revising the relevant concepts. Topic tags can overlap; review the question context.

Questions 1–10 of 63. Imported answers require independent review unless marked reviewed.

Topic practice 63 questionsPage 1 of 7

Question 32

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A work piece is to be firmly held in a fixture. It is to be machined by using a plain slab milling cutter as shown in the figure below. Which one of the following options is the most suitable value of height H of the fixture in mm?
Diagram for Mechanical Engineering question 32

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Question 63

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During orthogonal turning by using a single point cutting tool, feed rate is 0.24 mm/rev. The uncut chip thickness is 0.23 mm. The shear angle, tangential force component, and radial force component are 20°, 800 N, and 150 N, respectively. The value of shear force is ________ N (rounded off to 2 decimal places).

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Question 64

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A drill bit during its lifetime can produce 150 through holes in a plate at a drill-speed of 200 RPM. If the drill-speed increases to 300 RPM, then it can produce 60 through holes in the same plate before the drill bit fails. Assume all other parameters remain constant. The value of the exponent in Taylor’s tool life equation is ________ (rounded off to 2 decimal places).

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Question 24

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Ceramics and glass are machined by
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Question 63

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Cylindrical workpieces of diameter 60 mm and length 400 mm are machined on a lathe at a cutting speed of 25 m min

and a feed of 0.2 mm rev

. The Taylor’s tool life parameters

and

for this setup are 75 and 0.25, respectively. The tool changing time is 3 minutes. With a labor and overhead cost of ₹ 5 per minute, the tool changing cost per piece is ₹ ______ (rounded off to 2 decimal places).

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Question 30

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The grinding wheel used to provide the best surface finish is
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Question 33

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The preparatory functions in Computer Numerical Controlled (CNC) machine programing are denoted by the alphabet
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Question 60

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A cutting tool provides a tool life of 60 minutes while machining with the cutting speed of 60 m/min. When the same tool is used for machining the same material, it provides a tool life of 10 minutes for a cutting speed of 100 m/min. If the cutting speed is changed to 80 m/min for the same tool and work material combination, the tool life computed using Taylor’s tool life model is ____________ minutes (rounded off to 2 decimal places).

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Question 64

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A flat surface of a C60 steel having dimensions of 100 mm (length) × 200 mm (width) is produced by a HSS slab mill cutter. The 8-toothed cutter has 100 mm diameter and 200 mm width. The feed per tooth is 0.1 mm, cutting velocity is 20 m/min and depth of cut is 2 mm. The machining time required to remove the entire stock is __________ minutes (rounded off to 2 decimal places).

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Question 15

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A cuboidal part has to be accurately positioned first, arresting six degrees of freedom and then clamped in a fixture, to be used for machining. Locating pins in the form of cylinders with hemi-spherical tips are to be placed on the fixture for positioning. Four different configurations of locating pins are proposed as shown. Which one of the options given is correct?
Diagram for Mechanical Engineering question 15

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