Questions 41–50 of 65. Imported answers require independent review unless marked reviewed.

Topic practice 65 questionsPage 5 of 7

Question 41

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The preparatory and miscellaneous codes used in CNC part programming and the functions are given in the Table.
Group I
Group II
P. G01
1. Circular interpolation, counter-clock wise
Q. G03
2. End of program
R. M06
3. Tool change
S. M02
4. Linear interpolation
The correct combination of code and the respective function is
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Question 42

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A surface of 30 mm × 30 mm of an iron block is machined using electrochemical machining process. The atomic weight and valency of iron is 55.85 and 2, respectively. The density of iron is 7,860 kg/m

. If input current is 1,000 A and Faraday’s constant is 96,540 Coulombs, then the feed rate (in mm/min) is (up to two decimal places).

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Question 43

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Quality control department of a company maintains ‘c’ chart to assess the quality of laptops. In this process, twenty laptops are examined randomly. The number of nonconformities observed per laptop is given in the Table.
Laptop number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Number of nonconformities
1
3
7
4
10
6
1
5
4
3
6
4
2
7
4
2
9
8
5
2
Based on the data, the upper control limit for the ‘c’ chart is (up to two decimal places).

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Question 44

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The Merchant circle diagram showing values forces associated with a cutting process using a wedge-shaped tool is given in the Figure.
Diagram for Production and Industrial Engineering question 44

The coefficient of friction can be estimated from the ratio
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Question 45

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An air conditioner unit is expected to run continuously. The mean time between failures (MTBF) for this unit is 2,000 hours and the mean time to repair (MTR) is 48 hours. The availability of the air conditioning unit is (up to three decimal places).

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Question 46

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A firm manufactures capacitors using a specialized process. The desired specification for the capacitance is 40 ± 10 picofarads (pF). The process used is in statistical control. If the process mean is 41 pF and the estimated standard deviation is 3 pF, then the process capability index

is

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Question 47

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A metallic strip having a thickness of 12 mm is to be rolled using two steel rolls, each of 800 mm diameter. It is assumed that there is no change in width of the strip during rolling. In order to achieve 10% reduction in cross-sectional area of the strip after rolling, the angle subtended (in degrees) by the deformation zone at the center of the roll is
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Question 48

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An electron beam welding process uses 15 mA beam current at an accelerating voltage of 150 kV. The energy released per second by the beam (in J) is (up to one decimal place). (1 Ampere = 6.28 × 10

electrons per second, 1 eV = 1.6 × 10

J)

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Question 49

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In a machine shop, four jobs need to be assigned to four different machines. Each of the jobs is to be assigned to one machine only at a time. The time taken to complete the job in different machines is given in the Table.
Jobs / Machines
M₁
M₂
M₃
M₄
J₁
15
13
14
17
J₂
11
12
15
13
J₃
13
12
10
11
J₄
15
17
14
16
In order to ensure that the total time required to complete all the jobs is minimum, the optimal assignment of the job is
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Question 50

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A hose coupling manufacturing company has production capacity of 2,500 units per year. The unit selling price of the item is Rs. 150. The fixed cost of production is Rs. 80,000 and variable cost of production per unit is Rs. 70. If the company wishes to achieve a profit of Rs. 20,000 during the calendar year, then the minimum quantity to be produced is

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